06 500 EFI

The Way Out!

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Ken
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Postby Ken » Thu Mar 09, 2006 10:32 pm

Awesome.
The last words spoken before a YouTube video is filmed: "Hold my beer, now watch this..."

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Ken Hower
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MrBill
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Postby MrBill » Fri Mar 10, 2006 6:11 am

rangertom wrote:UPDATE!!! Bill had it right, it was the ETC/TPS...whatever, it was the damned cable adjustment for the throttle. The retaining nut wasn't tight, allowing the adjuster part to back off from vibration. This explains it's steady worsening. Nice and simple...and the dealership didn't charge for their 5 minute fix either.

Great ending! Thank goodness! I was really afraid it was what some are experiencing who've posted to the atvconnection website.

The father-in-law's happy as a clam...once again!

Thanks again for all the input!
This is one adjustment you need to know how to do your self. Easy to do and should be in the owners manual. It will perhaps need to be done two more times before the cable and cable ends take a final set in there location (housing and ends). I had to adjust mine about three times and the wife's four times and now no more troubles.
ECT = electronic throttle control. This will stop the power to spark plug if the throttle cable sticks. Some time ago Polaris had a case of stuck throttles and hurt or even perhaps killed someone. So this is the fix for that.
04 500 HO SP w/ the RZR bling rims/tires and 2 03 Bomber GTX DI

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rangertom
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Postby rangertom » Fri Mar 10, 2006 7:58 am

That explains the history! I think the reason I didn't look at this before taking it into the dealer was pure laziness...if this was my machine, I might have done some minor investigation, maybe not...hard tellin. I had them show me like I had no idea what they were talking about, so they did. It's odd I never had that problem w/my 700, bro-in-law's 700, magnum 330, or my wife's magnum 330. Oh well.

Thanks for the history lesson on the reason for the ETC! We were wondering why this was an electronic part. Now we know.
05 Magnum 330 4WD (wife's)
04 Sportsman 700 EFI (mine)
02 TRX90 (daughter's) (for sale to buy my daughter a Sportsman 90)

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rangertom
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Still F'ed UP!!!

Postby rangertom » Mon Apr 10, 2006 10:54 pm

OK,

Bill, it wasn't the "ECT = electronic throttle control"

The Friggin' thing started doing it again. I thought it was fixed, but this weekend, Sunday, we went on a long family ride (40 miles). After about 10 miles, the damned thing started doing it again. I thought I'd adjust the ETC cable...first direction didn't work, made it tighter, didn't work. I left the machine running for the third try, effectively raising the idle to about 1500 RPM. Damned thing kept doing it. I even tried to adjust it to where the manual says to put it, to give the proper amount of play at the thumb throttle. NO JOY!!!

A guy on atvconnection "redmtn" is taking his cancerous 06 500 EFI w/ 90 miles and 100 hours to court over this stalling issue. He's got an interesting story.
http://forums.atvconnection.com/message ... PAGE/1.cfm

a short search for this guy, you'll find the background explained in depth.

Chadd? Any new news?

I'm taking my father-in-law's into the dealer tomorrow.
05 Magnum 330 4WD (wife's)
04 Sportsman 700 EFI (mine)
02 TRX90 (daughter's) (for sale to buy my daughter a Sportsman 90)

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Crash Anderson
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Postby Crash Anderson » Tue Apr 11, 2006 9:54 am

Do your gauges shut off when it stalls or does it just stall
.
If your gauges remain on, try hooking up a fuel pressure gauge up to it, it might be the fuel pump shutting off.

If all the display lights on the speedo. are going dead it might be a bad kill switch, its like you turned the key off.
But Seriously

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MrBill
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Postby MrBill » Tue Apr 11, 2006 10:20 am

Yo Crash did you have a stall problem?
04 500 HO SP w/ the RZR bling rims/tires and 2 03 Bomber GTX DI

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Crash Anderson
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Postby Crash Anderson » Tue Apr 11, 2006 10:47 am

No my mom and my dad's did. The 700 and 800.
But Seriously

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Mr. Miyagi
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Postby Mr. Miyagi » Tue Apr 11, 2006 11:09 am

Crash giving advice.... roflmao.
05' Polaris Sportsman 800 EFI, 2.5 warn winch, tool box, front grill, rear bumper, gas pack, Magellan Sportrak Pro GPS and Collett radio.

02' Polaris Sportsman 700, ITP 589 m/s, K&N air filter, Polaris front and rear bumpers.

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Crash Anderson
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Postby Crash Anderson » Tue Apr 11, 2006 11:48 am

Miyagi, you are such a waste of oxygen.

BTW- I'm posting for my dad b/c his computer is about to explode and doesn't want to use it.
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MrBill
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Postby MrBill » Tue Apr 11, 2006 11:55 am

See I was going to say something but, I left if up to you :lol: :lol:
04 500 HO SP w/ the RZR bling rims/tires and 2 03 Bomber GTX DI

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Mr. Miyagi
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Postby Mr. Miyagi » Tue Apr 11, 2006 12:38 pm

Miyagi, you are such a waste of oxygen.
What's your point..... lmao. I'm leaving you an opening.... :wink:
05' Polaris Sportsman 800 EFI, 2.5 warn winch, tool box, front grill, rear bumper, gas pack, Magellan Sportrak Pro GPS and Collett radio.

02' Polaris Sportsman 700, ITP 589 m/s, K&N air filter, Polaris front and rear bumpers.

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Crash Anderson
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Postby Crash Anderson » Tue Apr 11, 2006 12:50 pm

Thats nice.
But Seriously

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rangertom
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Postby rangertom » Wed Apr 12, 2006 9:53 am

Good point...fuel pump. I'll mention that possibility to the dealer. I kinda doubt they'll be able to get it to happen, but we'll see. I'm curious though, how can this pump be checked out when it only does the stalling when it's being used. Got any idea there? I'm not sure how to implement that check. Of course everyone knows the worst problem is one that's intermittent and electrical. If it's not something like a loose wire causing the problem, it's nearly impossible to troubleshoot w/out just grippin' and rippin' parts until the desired effect is reached.

We'll see.

Hey Chadd, if this can't be fixed, what do you suppose a reputable dealer "should" do for the customer?
05 Magnum 330 4WD (wife's)
04 Sportsman 700 EFI (mine)
02 TRX90 (daughter's) (for sale to buy my daughter a Sportsman 90)

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MrBill
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Postby MrBill » Wed Apr 12, 2006 10:00 am

rangertom wrote: Hey Chadd, if this can't be fixed, what do you suppose a reputable dealer "should" do for the customer?
reputable dealer and Chadd don't mix.
04 500 HO SP w/ the RZR bling rims/tires and 2 03 Bomber GTX DI

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rangertom
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Postby rangertom » Wed Apr 12, 2006 11:45 am

hands-down...AGREED!
05 Magnum 330 4WD (wife's)
04 Sportsman 700 EFI (mine)
02 TRX90 (daughter's) (for sale to buy my daughter a Sportsman 90)


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